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The project was started with no idea as to where to begin and no plans. First I began looking for a model of “KITT” and found none was available.
The TV show had just debuted three months before, so I started looking at the car very closely every week, trying to figure out how the car was designed, such as the dashboard, taillights, grille and the scanner
light.
I purchased Revell’s 1/16th scale Firebird Trans Am. This scale was chosen because I wanted to get my fingers inside the car to work on it. The model is twelve inches long and four inches wide. I knew I couldn’t get my fingers inside a 1/24th scale kit to do the work I wanted to do. And besides, I couldn’t find an appropriate kit for my project in 1/24th scale.
The modifications were all guesswork, a lot of cut to fit. Some cuts were wrong and had to be cut again, and again until the fit was right. Other
than that, the model was built per the instructions.
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The Interior
I wanted the interior to look just like the car on the TV program “Knight Rider,” that meant a trip to the local Pontiac Dealership for a look at
a Trans Am of the same year. The salesman must have thought I was crazy when I told him what I was doing. I also picked up a 1983 Pontiac new car brochure that had a number of interior photos
in case I needed another look at colors and detail.
After studying the model interior, I came up with the idea of using flocking for the carpeting and upholstery, and started calling arts and crafts
stores. No one had it in tan, the color I wanted. So one store ordered some for me, two weeks later it came in.
I was off and running! Right? Wrong! The stuff turned out to be too yellow. I sprayed an Elmers Glue and water mixture on the interior
and used a kitchen strainer to sprinkle the flocking. But I didn’t have the touch, it was too thick in some areas and too thin in others, and no way to bring out he detail on the seats. What a
waste of time, I thought.
Well back to the drawing board. Had another idea, fabric! I was off to visit fabric stores looking for what they had, found a thin tan
velour, bought 1/8 yard and dashed home. Now I said, “this is it!” Wrong again. It was too thick. It wouldn’t take to the detail of the seats. It was back to the fabric stores.
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Found another fabric that looked like it would work, a much thinner and shorter cropped velour, bought ¼ yard and went home with it and began to cover the
seats using rubber cement, it took to the detail on the seats and looked perfect, now, I was off and running!
Using cosmetic scissors, I cut it into as many large pieces as I could, to fit areas such as the floorboards and trunk areas. The front seats were covered
with three pieces of cloth cut to fit, using the opposite end of an X-Acto knife blade to press the cloth into the detail of the seats and door panels. The headliner was finished in the same fashion.
The places in the interior that were hard plastic, the hinge for the back window, and armrests in the back seat, were painted Testors Flat Tan. Some
modifying was done to the interior. The model came with a standard transmission, “KITT” had an automatic, I took an X-Acto knife and cut down the boot for the shifter, and replaced it with a piece of
.040 inch clapboard sheet styrene with .030 inch spacing, cut to fit. Took the edge of a file and filed a groove in it. To get the effect of the plate with the shifter positions.
The knob of the shifter was round and chromed. The chrome was sanded off and the shifter reshaped, the painted flat black, along with the entire
console. A hole was drilled into the clapboard in the “park” position, and the clutch on the pedal assembly was removed. I took an X-Acto blade and carefully scraped the chrome off the back side of the
rear view mirror, and left the “mirror” chromed to give the effect of a mirror and glued it in place in the windshield.
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On the area between the shifter and the glove box I did the best I could to cut pieces of clear red parts tree into what looked like buttons
needed for the console control panel. Also, overhead was another control panel, I followed the same procedure as for the console control panel.
The Dashboard
This is where I could have used some plans, (which weren’t available) to configure the dash. To make sure of the design of the dash I needed
weekly sessions with the TV on Friday nights. I even tried taking pictures of the dash and other areas of the car off the TV with my camera. This was not an entirely successful venture.
The dash was never on the screen for more than a few seconds. So you had to look fast. The following is what I came up with between the bad photographs and looking at the dash during the TV
program.
The stock dash was used as a backing on which was glued a modified dash. I used the .040-inch clapboard with .030 inch spacing, to give the
effect of a digital display panel. This was done by cutting the clapboard to that the ridges were vertical.
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One of the modifications to the Trans Am was the changing of the model from a standard transmission to an automatic as found in the TV car.
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For between the layers, I filed the ridges off a strip of clapboard so it would be smooth, glued it so it only extended 1/16-inch from the face of the
dash. This part of the dash would extend below the stock dash. Another strip of clapboard was glued to the very bottom of the lower part of the dash. The whole lower assembly of the dash is as long
as the upper part of the dash.
After drying I used a candle flame to barely heat the side with the video monitors to bend it toward the front of the console. This was done very slowly
not to disrupt the assembly. I used .020-inch sheet styrene to enclose the back of the dash. Finished the passenger side with a piece of .020-inch sheet styrene glued to fit from the top of the
dash, then painted the entire assembly flat black.
To configure the displays of the dash, the speedometer, oil pressure readout, tachometer, surveillance mode display and fuel supply display, I used .038mm
white, green and red graphic art tape. This took using two tweezers and a magnifying glass to see what I was doing. About this time my long fingernails came in handy.
Testors Fluorescents were used to paint on the dash. I cut up a Testors Model Master brochure for the gray paper to use as the two video screens.
A clear red parts tree from my parts box was cut up to make five control buttons, placed below the video screens.
For the steering wheel, I had to create a “yoke,” like those found in aircraft. The stock steering wheel was carefully broken to use the circle for
handles for the new one. The smooth side of the clapboard was used to create the center. It was shaped like a wide triangle, just as wide as the stock steering wheel and flat on top, to match the
steering column and grooved to form a design on the face of the steering “yoke.”
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This was angled to the flat sides where the rounds from the steering wheel were glued, and flat along the bottom, with a small piece of sprue
glued between the .040-inch clapboard and the .020-inch sheet styrene to make it wide across the bottom.
There is a control panel on both sides of the steering “yoke,” this was cut from .020-inch sheet styrene and placed just behind the steering
“yoke” on the steering column. The buttons were painted on in the two columns per side in various colors.
The voice modulator was made from .020-inch sheet styrene and .035 clapboard, cut to forma three sided box to be fitted on the steering
column, up against the dashboard forming a slant from the dash top to the steering “yoke.” A groove was filed into the dash top to match up with a groove in the voice modulator. This
was then painted Testors Fluorescent Orange.
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The Grille
To create the unique grill, I used the stock grille. The center was cut out and replaced with .020-inch sheet styrene, to make the space for the
oscillating light. Pieces of .020-inch sheet styrene were cut to fit in front of the headlights and to cover the flat area of the grille. A pattern was made from the stock grille by tracing around
it. This was checked against the stock grille and the excess sheet styrene was cut away.
Another piece of .020-inch sheet styrene was cut to fit in front of the grille and meet up with the extension, and bent to form a wide V shape. A bumper
was formed from a four-inch piece of part tree. This was sanded and heat bent to fit the shape of the bottom of the stock grille. All the gaps and seams were filled with automotive putty and sanded
smooth.
For the scanner light, I tried to rig some way of making an LED light go back and forth mechanically, bit it never worked out. I ended up using a clear
red parts tree, filed to shape and fit into the space between the headlights just inside the engine compartment, with a small LED light powered by a three-volt camera battery, which is slightly smaller than a
quarter, dropped in front of the radiator.
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This project took approximately 300 hours to complete, just about six months. As I was finishing the final assembly, MPC came out with a 1/24 scale
version of the “Knight Rider.” The same car I had just built! (I kept having thoughts during this project that this would happen.) The model is now on display along with the rest of my ribbon winners in
my apartment.
I entered “KITT” in the 1983 New Mexico State Fair and placed third in the Automotive category. Maybe I should have entered it in Science Fiction?
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Fast-forward a few years.
The model has now a electronic board in the front bumper that powers a light through 6 LED lights mounted in the space. With a 9-volt mercury battery
makes this light look like the real thing.
At a car show at the convention center the “Knight Rider” car was a featured attraction. On a display poster were the technical specs of this vehicle if
it were to really exist.
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VEHICLE TYPE : Front engine, rear wheel drive,
two passenger, two door coupe
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DIMENSIONS
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Wheel base 101 inches
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Length 189.8 inches
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Width 72 inches
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Height 37.2 inches
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ENGINE
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Type Knight Industries turbojet with
modified afterburners
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TRANSMISSION 8-speed microprocessor
turbodrive with autopilot
(needs no driver
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STEERING
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Type Modified rack and pinon
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Turning Circle 2 feet with rocket assist
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BRAKES
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Type Unit construction
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Body Classified (compound
is
virtually indestructible)
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PRICE $11,400,000 est.
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ACCELLERATION
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0-60 mph 2 seconds with boosters
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Standing 1/4 mile 4.286 seconds at 300 mph
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BRAKING 14 feet 70-0 mph
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FUEL ECONOMY Classified (to avoid heart attacks
in Detroit)
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ACCESSORY FEATURES: Operationally controlled by the Knight Industries 2000 microprocessor. Features include: Auto Cruise, Auto Pursuit, Auto Collision Avoidance
(with override option) and Emergency Eject. Knight Industries 2000 microprocessor is equipped with a computer voice known as K.I.T.T. Complete audio/video in dash
entertainment/surveillance capabilities including radar, sonar and x-ray.
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